Friday, August 23, 2013

Homogenizer Selection Guide

Factors to think about when selecting a homogenizer

Wet or Dry Sample
Wet Samples - with some sort of liquid - best in generator system.

·        Liquid allows for more cavitational breakdown.
·        PTFE bearings in generators work best with some sort of liquid in sample.

Dry Samples - when no liquids are present - best with blade system.
(Or custom bearings for non-liquid samples may be substituted)

Sample Size
Generators are capable of homogenizing a sample size from 0.03ml to 20L.
(Larger non-viscous samples possible with deflector head attachment)

·        5mm or 7mm generators can fit into 1.5ml - 2ml eppendorf tubes.

o   With a 7mm generator, the generator probe won’t touch the bottom of conical microtubes, but substance may get pulled up into generator.  The generator will touch the bottom of a flat bottom microtube.

Microtube homogenizer
 5mm and 7mm Generator Probe


The sample, if solid, should be no longer than half the diameter of the generator.

Generator Width
Generally you want to homogenize and use a generator as wide as the tube you are using.

·        This will allow for faster and better homogenizing because no material will "escape" from the generator.
·        Keep in mind that there is some displacement of material once the generator enters the tube or container.


We have pre-selected homogenizer packages available that are ideal for processing in specific tube size.

Micro Homogenizer Packages

Micro Sample Homogenizing - Ideal for .5-2ml tubes

Multi-Gen 7XL Homogenizing

Multi-Sample Homogenizing - Ideal for 1.5-50ml tubes

MaX-Homogenizer Packages

Tube to Beaker Homogenizing - Ideal for 15-50ml tubes & small-medium beakers

Universal Homogenizer Packages

Full Tube Range Homogenizing Ideal for 1.5-50ml tubes

Multi-Gen 7 Homogenizer Package

Multi-Sample Homogenizing - Ideal for 1.5-5ml tubes



Larger tubes and vessels can also be accommodated with PRO Quick Connect Generators from 20mm to 59mm in diameter.
  
Location of Generator Within the Sample

Place the generator off-center in the tube or container for the best results.

Generator probe placement
  • ·        This will prevent material from getting "stuck" on the walls of the tube and not being homogenized.
    ·        Place the generator 1/3 of the sample height off of the bottom of the tube or container.


    Configuration of Container & Generator Length
    When using a generator 120mm or greater in length, it is important to remember that these generators have a mid-bearing. This “bearing” helps prevent bending or movement of the rotor within the tube.
Generator probe mid-bearing location

This mid-bearing still needs to be kept moist during homogenizing and therefore should be kept covered by the substance being homogenized, not doing this will burn out the bearing, produce excessive amounts of heat and damage your generator. This will also cause the sample to become dingy and blackened.

If using too long of a generator for your sample size, you may start to pump air because the generator cannot recover fast enough.

Speed and Particle Size Reduction
Always begin homogenizing at a low speed, then gradually increase speed. This allows you to remain in control of the whole process.

Peripheral speed (tip speed of the generator) which is affected by the size of the container and the size of the generator is more important then
RPM. The peripheral speed is directly proportional to the amount of cavitational breakdown. Cavitational breakdown allows for smaller particle
reduction. PRO homogenizers are capable of reducing particles to 0.01 microns when cavitational breakdown is present.

Most homogenizing can be done in 15 - 30 seconds if not you may be:
  1. ·        Using the wrong size generator
  2. ·        Not locating the generator properly in the container
  3. ·        Too viscous of a material


PRO Scientific offers a variety of economical homogenizer packages which have been preselected to better assist you in choosing a homogenizer setup.



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